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一:JJ-NA200封盒机简介(Introduction of JJ-NA200 Box Sealing Machine)
本机的工作原理:JJ-NA200型自动封盒机采用电气自动化控制系统,该机主要分为三部分:输送部、上胶部和成型部。(The working principle of this machine: JJ-NA200 automatic box sealing machine adopts electric automatic control system, the machine is mainly divided into three parts: conveying part, gluing part and moulding part.)
其动作原理如下:将产品放入纸盒后,将盒子两侧耳和底耳折好后,均匀的放在传送链上,经传送链送至输盒部,输盒部与后段上胶部和成型部采用同步控制,使传送带与封盒链有较好的衔接,纸盒经过输盒部经链条送至上胶部,碰上光感开关,开始上胶,上胶后即进入成型部,经板折叠装置和塑胶钢压辊,纸盒成型,输送至末端接料容器,一个纸盒的封盒过程完成。(The principle of action is as follows: after putting the products into the carton, the two sides of the box ear and the bottom ear will be folded, and then put on the conveyor chain evenly, and then sent to the box conveying department through the conveyor chain, the box conveying department adopts the synchronous control with the gluing department and the moulding department in the back section, so that the conveyor belt has a better articulation with the sealing chain, and the paper carton will be sent to the upper gluing department through the conveyor box conveying department through the chain and then touches the light-sensitive switch, and then begins to gluing, and then enters into the moulding department, and then, through the board folding device and the plastic steel rollers, the paper carton is moulded, and then conveys it to the end of the feeding containers, and then the process of the sealing process of a paper carton will also be completed.)
二:本机的主要参数(the main parameters of the machine)
总重量(Total Weight) | ≈400KG |
总长(Total Length) | 2500mm |
总宽(Total Width) | 750mm |
总高(Total Height) | 1750mm |
成品纸盒长(Box length of finished products ) | 60~250MM |
成品纸盒宽(Box width of finished products) | 20~200MM |
成品纸盒高(Box height of finished products) | 20~80MM |
每分钟出盒数量(Quantity per minute) | 40-70pcs |
电源电压(Power voltage) | 220V/50Hz |
木箱外尺寸(Outer dimensions of the wooden box) | 2700*1900*800mm |
空气需求(air demand) | ≧0.5MPa / 5-10L/min |
胶设定温度范围(Gel Setting Temperature Range) | 170℃-180℃ |
注:以上盒子尺寸为一般化可调范围,可根据用户的需求进行定制化设计生产。(Note: The above box sizes are generalised adjustable ranges and can be customised according to user requirements.)
三:适用于本机的规范性规定(Normative provisions applicable to the machine)
1.生产作业基本规范(Basic norms for production operations)
2.作业环境条件:温度0ºC~40ºC。(Operating environment conditions: temperature 0ºC~40ºC)
3.相对湿度:95%RH。(Relative humidity: 95%RH)
4.使用电源:220V±10%;50HZ±1HZ,3相四线;控制电源:220V±10%;
50HZ±1HZ,单相。(Using power supply: 220V±10%; 50HZ±1HZ, 3-phase 4-wire; Control power supply: 220V±10%;
50HZ±1HZ, single phase.)
四:一般性设备规范规定(General equipment specification provisions)
1 .机械本身电器及周边设备的设计、制造、测试等依国家标准规格及规定为依据,
使用之尺寸及量测单位则以公制及ISO规定为准。(The design, manufacture and testing of machinery, electrical appliances and peripherals are based on national standards and regulations, and the dimensions and units of measurement are based on the metric system and ISO regulations.)
2. 长度使用公厘为单位(mm)。(Use metric centimetres for length)(MM)
3.重量使用公斤为单位(Weight in kilograms)
4.温度使用摄氏温度(ºC)。(Temperature Use Celsius) (ºC)
5.压力使用每平方公斤重为单位(Kg/cm²)。(Pressure in kilograms per square metre) (Kg/cm²)
6.容积使用公升为单位(L) (Volume in litres)(L)
7.所有机台螺丝、螺帽,除管路牙口的螺纹(PT FITTING)外均符合国际标准组织所
(ISO)规定(All machine screws and nuts, except for PT FITTING, conform to International Standards Organisation (ISO) regulations.)
8. 机械面板之颜色:绿色 (The colour of the mechanical panel is green.)
9. 控制面板上开关、操作键指示等铭牌的字体使用中英文显示 (The fonts of the nameplates on the control panel, such as switch and operation key instructions, are displayed in English and Chinese.)
10.纸盒类型:适合各种类型纸板 (Carton type: suitable for all types of cardboards)
11.粘合剂:溶质性热熔胶 (Adhesive: solute hot melt adhesive.)
五:本机机架配置(Native Rack Configuration)
1.整机框架采用方通焊接烤漆处理,外罩采用烤漆钢板封装,美观大方,安全可靠。(The whole frame of the machine adopts square pass welding and baking paint treatment, and the outer cover adopts baking paint steel plate encapsulation, which is beautiful, safe and reliable.)
2.部分配件采用45号钢精加工后镀铬处理 (Some fittings are made of 45 gauge steel with chrome plating after finishing.)
3. 可调部分采用Φ12镀铬棒,镀铬星型架(Adjustable part adopts Φ12 chrome-plated bar, chrome-plated star frame)
4. 与纸盒接触部分全部采用食品级304不锈钢 (Food grade 304 stainless steel is used for all parts in contact with the carton.)
5. 传动链条为日本进口40号链条(The transmission chain is Japan imported No.40 chain.)
6:纸盒推爪为铝块氧化件(Carton pusher with oxidised aluminium parts)
六:各电器开关布置,功能如图及主要电器配置(Each electrical switch layout, function as shown in the diagram and the main electrical configuration)
图1
变 频 器( converter) | 中国台湾台安变频器( Taiwan Taian Inverter) |
马 达( motors) | OTG减速电机( OTG Geared Motors) |
P L C | 日本三菱PLC( Japan Mitsubishi PLC) |
继 电 器( relay (electronics)) | 日本欧姆龙( OMRON Japan) |
感应光电( inductive photoelectricity) | 日本基恩士(KEYENCE) |
触 摸 屏( touchscreens) | 7寸信捷 (Seven inches XINJE) |
编 码 器 ( encoders) | 阿普德1000转( Uphold 1000 rpm) |
七:喷胶系统配置
1: 熔胶机1台 (Gluing System Configuration)
胶槽容量:5KGS(Rubber tank capacity: 5KGS)
马达规格:AC~90W可调速(Motor specification: AC~90W adjustable speed)
胶管容量:2组(z多)(Hose capacity: 2 sets (max))
qiang体功能:点状、条状、片状、雾状(Gun Body Functions: Spot, Strip, Flake, Fog)
qiang体型式:自动qiang组、手动qiang组(Type of gun: automatic group, manual group)
胶管规格:4、6、8、10、12、24 (英尺)(Hose sizes: 4, 6, 8, 10, 12,24 ) (ft)
电力需求:220V AC 单相(Power Requirement: 220V AC single phase)
操作温度:230°(***高)(Operating temperature: 230°) (max)
熔胶能力:5-8KGS/HR(Melting capacity: 5-8KGS/HR)
整体耗电量:2KW/2FT(Overall power consumption: 2KW/2FT)
机体重量:30KG (Body weight: 30KG)
2: 热熔胶管2条(Hot melt hose 2 pcs)
内胆采用进口的铁氟龙管,具有良好的柔性、防粘性及耐高温性(***高可达250度),可减少炭化现象;加热器采用美国的加热丝及耐高温线,均匀地缠绕在喉管外壁,具有良好的绝缘性及均匀导热耐高温性能;采用高质量的保温材料,确保喉管保温性能;良好的弯曲性能、耐折性能,依托于you质的材料(折不断的加热丝及耐高温线)、合理的加工工艺设计,其***大弯曲半径可达20cm。(The inner liner is made of imported Teflon tube with good flexibility, anti-adhesion and high temperature resistance (up to 250 degrees), which can greatly reduce the charring phenomenon; the heater is made of American heating wire and high temperature resistant wire, which is evenly wound on the outer wall of the throat, with good insulation and even thermal conductivity and high temperature resistance; Adopting high quality heat preservation material to ensure the heat preservation performance of the pipe; Good bending performance, folding resistance, relying on high-quality materials (folding heating wire and high temperature wire), reasonable processing technology design, its maximum performance. Rational processing technology design, its maximum bending radius of up to 20cm.)
3:喷胶qiang体2把(Spray gun body 2 pcs)
主动式气开弹潢关设计,反应速度灵敏、可靠。(Active air-opening and decorating design, sensitive and reliable reaction speed)
内置过滤网,可减少因堵塞涂布嘴而造成的故障。(Built-in filter reduces malfunctions caused by clogged applicator nozzles)
喷嘴采用进口耐磨材料,经特殊工艺处理,能经久耐用,长期使用不会磨损。(The nozzles are made of imported wear-resistant materials, which are treated with a special process to make them durable and will not wear out in the long run.)
德国***新密封结构组件,确保qiang体运行稳定、持久耐用。(Germany's latest sealing structure components to ensure stable and durable operation of the gun body)
能够进行中低或高速间断和连续喷胶工作,能够均匀的将胶涂在被涂物上,此qiang涂胶效果呈条状,点状。(Can carry out low or high-speed intermittent and continuous spraying work, can be uniformly coated with glue on the coated objects, the gun coating The glue effect is in the form of strips and dots.)
备注:热熔胶主机详细操作请参阅26B主机操作手册。(Note: For detailed operation of the hot melt adhesive mainframe, please refer to the 26B mainframe operation manual.)
八:主机器部分的调整及润滑(Adjustment and lubrication of main machine parts)
1.机器部分的调整:在等待热熔胶加热的过程中,可以开始调整机器。(Adjustment of the machine part: While waiting for the hot melt adhesive to heat up, you can start adjusting the machine.)
① 将纸盒放在输送链上,开始调整侧面手轮,调整到适合纸盒的宽度。(Place the carton on the conveyor chain and start adjusting the side handwheels to fit the width of the carton.)
② 调整纸盒顶部挡杆:将纸盒放在输送链上,松开固定顶部挡杆的星型架,调整至
合适高度。(Adjusting the top stopper of the carton: Place the carton on the conveyor chain, loosen the star bracket fixing the top stopper and adjust it to the the right height.)
③ 调整折叠部分,开启电机,放入纸盒空运行(不必喷胶),调整好折叠钢板的位置,固定。(Adjust the folding part, turn on the motor, put the carton into the empty run (no need to spray glue), adjust the position of the folding steel plate, fixed.)
④ 调整喷胶光电位置:放入纸盒,打开喷胶开关,根据纸盒宽度通过编码器设置好
喷胶长度,开启机器,通过纸盒上的起始胶点位置调整光电(也可调整qiang ti位置),使其达到佳的起始胶点,固定好光电。(Adjust the position of photoelectricity: put in the carton, turn on the glue switch, according to the width of the carton through the encoder to set the The length of spraying glue, turn on the machine, adjust the photoelectricity through the starting glue point position on the carton (also adjust the position of the gun body), so as to reach the optimal starting glue point and fix the photoelectricity.)
⑤ 机器部分调整完毕,开启机器,放入纸盒,即可以开始工作。(Machine part of the adjustment is completed, turn on the machine, put in the paper box, you can begin to work)
2. 设备润滑系统设计采用下列方式: (The equipment lubrication system is designed in the following manner:)
① 在主要部位传动轴采用单独人工给油。(Individual manual oiling of the main drive shafts.)
② 操作单中列表更换油周期:每月上油润滑。(Oil change intervals listed in the operating instructions: Monthly oil lubrication)
③ 高热处轴承采特殊高温黄油润滑。(The bearings are lubricated with special high-temperature grease in the high-temperature area.)
④ 油品种类尽量简化,避免润滑工作的困扰。(Oil types are kept as simple as possible to avoid lubrication work)
⑤ 机转动手轮即可调整纸盒宽度,丝杆螺母应加黄油润滑(每半年一次)。(The machine can adjust the width of the carton by turning the handwheel, and the screw nut should be lubricated with grease (once every six months).)
九.安装、调试与售后(Installation, commissioning and after-sales)
1.安装、试车指导技师、教育训练及售后服务: (Installation, test drive instruction technician, education and training and after-sales service)
① 我方会派遣经验丰富的安装、试机技师,指导安装及试机的一切事宜,使我方所提供的设备能快速、正确地安装并顺利运转生产。(We will send experienced installation and testing technicians to guide the installation and testing of all matters, so that the equipment provided by us can be quickly and correctly installed and run smoothly. We will send experienced installation and testing technicians to guide the installation and testing of the machine, so that the equipment provided by us can be installed quickly and correctly and run smoothly.)
② 我方提供—交机培训,内容包括:操作训练:包含制程操作、清洁、保养、故障排除、基础维修、安装、调试、操作训练共10小时等。(We provide - delivery training, including: operation training: including process operation, cleaning, maintenance, troubleshooting, basic maintenance, installation, debugging, operation training for a total of 10 hours and so on.)
Ø 维修训练:包含基本操作、仪电、机械、PLC、程式、调校、故障排除等。(Maintenance training: including basic operation, instrumentation, mechanics, PLC, programming, tuning, troubleshooting, etc.)
Ø 训练方式:包含课程资料、时程、测验等等。(Training methods: including course materials, schedules, tests, etc.)
Ø 定期服务:定期维修、设备诊断。(Regular service: regular maintenance, equipment diagnosis.)
Ø 有关叫修与备品零件供应时有效保证,一般紧急零件,随机配送,中国地区于48小时内抵达。(For repairs and spare parts supply is effectively guaranteed, general emergency parts, random delivery, China region within 48 hours to arrive.)
Ø 保修方式:保修一年,客户操作损坏,不在此限。(Warranty: one year warranty, customer operation damage, not limited to this)
十. 封盒效率及标准(Sealing efficiency and standards)
1热熔胶全自动封盒,可根据贵公司预先提供的彩盒尺寸随意调节封盒大小。(Hot melt glue automatic sealing box, according to your company's pre-provided colour box size to adjust the size of the sealing box at will)
2环保封盒,取代传统的胶带,水胶封盒,符合绿色环保要求。(Environmental protection sealing box, instead of the traditional tape, water glue sealing box, in line with the requirements of green environmental protection)
3电脑化控制喷胶与断胶,可以随意调节胶量大小和胶水位置,操作方便,人性化十足。(Computerised control of glue spraying and breaking, you can adjust the size of the glue volume and the position of the glue at will, it is easy to operate and user-friendly.)
4 喷胶的大小与长短,盒子侧面胶的高低可自由调节,喷胶粗细整齐划一,胶不外露和挂丝。成品彩盒确保端正,不偏移。(The size and length of the spray glue, the height of the glue on the side of the box can be freely adjusted, the thickness of the spray glue is neat and tidy, the glue is not exposed and hanging silk. The finished colour box can ensure the correctness of the box and no offset.)
5, 封盒速度可调节,范围在(1-70个/分钟可调),根据贵公司盒子尺寸的要求,在贵公司人工放料速度能跟上的情况下,保证在40个/分钟以上,合格为99.8%。
(除盒子自身的瑕疵和误差造成的次品外)(The sealing speed can be adjusted in the range of (1-70pcs/min adjustable), according to the requirement of your company's box size,under the condition that your company's manual unloading speed can keep up with, it is guaranteed to be more than 40pcs/min, and the pass rate is 99.8%. (Except the defects of the box itself and the defects caused by the error))
6, 配性能优越的齿轮泵热熔胶机。胶压稳定。(Hot melt glue machine with superior performance gear pump. Stable glue pressure)
7, 喷嘴装拆方便,易于清洗。(Nozzles are easy to assemble and disassemble, easy to clean)
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